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Mould Heaters

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Mould Heater

Mould Heater

Hot Product

Mould Heaters Description:

Pratik heat product's, CE certified Mould Heaters for hot runner systems are manufactured with premium materials and under tight manufacturing controls. PHP coil heaters, also known as cable heaters or hotrunner heaters, these heaters are an advance concept of thermal engineering which has a construction similar to high watt density cartridge heaters. With 40 Years of practical experience, PHP coil heaters ensure highest quality standards to provide superior performance and better life expectancy at higher temperatures for many diversed applications such as hot runner moulds, manifolds & machine nozzles.

Mould Heaters Features

CE Certified Coil Heaters Choice of Terminal Exits
Various Watt Density option available Advanced Thermal Engineering
Designed for even heat profile Available with in built Thermocouple
Precision fit on Hot Runner Nozzles  Std. sizes available with various cross section
Highly Non-corrosive Maximum heat transfer due to more contact area

Standard Cross Sections Available in PHP Coil Heaters

Round : 2.9mm 3.3mm 3.8mm
Square : 3mm x 3mm 3.3mm x 3.3mm  
Flat : 1.8 x 3.2 2.5 x 4.3 4 x 6.4

Sprue Bush Heater

Pratik heat products CE certified sprue bush heaters for hotrunner systems are manufactured with premium materials and tight manufacturing controls. Also known as cable heaters or hotrunner heaters, these heaters are an advance concept of thermal engineering which has a construction similar to high watt density cartridge heaters. With 40 years of practical experience, php heaters ensures highest quality standards to provide superior performance and life expectancy at higher temperatures for many diversed applications such as hot runner moulds, manifolds & machine nozzles.

Applications:

1.    Hot Runner Nozzles & Bushings.

2.    Hotrunner Injection moulds.

3.    Injection & Blow Moulding Machine Nozzles.

4.    PET prefrom & Thin wall container Moulds.

5.    Hotrunner Manifolds.

Features:

1.    CE Certified

2.    Standard sizes available with various cross section.

3.    Various Watt Density options available.

4.    Robust Design with Choice of Terminal Exits.

5.    Available with built in Thermocouple.

6.    Designed for even heat profile.

7.    Precision fit on Hot Runner Nozzles & Manifolds.

8.    Highly Non-corrosive.

9.    Maximum heat transfer due to more contact area.

10.  Advanced Thermal Engineering.

Terminal  Exits :  Axial, Radial, Tangential.

Standard Cross Sections Available:

 

Round

:

2.9mm

3.3mm

3.8mm

Square

:

3mm x 3mm

3.3mm x 3.3mm

 

Flat

:

1.8 x 3.2

2.5 x 4.3

4 x 6.4

 

Standard Watts Available 

250

330

400

470

550

650

750

850

1000

1100

1200

Sprue Bush Heater
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Spiral Heaters
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Spiral Heaters

Pratik heat products CE certified spiral heaters for hotrunner systems are manufactured with premium materials and tight manufacturing controls. Also known as cable heaters or hotrunner heaters, these heaters are an advance concept of thermal engineering which has a construction similar to high watt density cartridge heaters. With 40 years of practical experience, PHP heaters ensures highest quality standards to provide superior performance and life expectancy at higher temperatures for many diversed applications such as hot runner moulds, manifolds & machine nozzles.

Applications:

1.    Hot Runner Nozzles & Bushings.

2.    Hotrunner Injection moulds

3.    Injection & Blow Moulding Machine Nozzles.

4.    PET prefrom & Thin wall container Moulds.

5.    Hotrunner Manifolds.. 

Features:

1.    CE Certified.

2.    Standard sizes available with various cross section.

3.    Various Watt Density options available.

4.    Robust Design with Choice of Terminal Exits.

5.    Available with built in Thermocouple.

6.    Designed for even heat profile.

7.    Precision fit on Hot Runner Nozzles & Manifolds.

8.    Highly Non-corrosive.

9.    Maximum heat transfer due to more contact area.

10.  Advanced Thermal Engineering.

Terminal  Exits :  Axial, Radial, Tangential.

Standard Cross Sections Available:

 

Round

:

2.9mm

3.3mm

3.8mm

Square

:

3mm x 3mm

3.3mm x 3.3mm

 

Flat

:

1.8 x 3.2

2.5 x 4.3

4 x 6.4

 

Standard watts available 

250

330

400

470

550

650

750

850

1000

1100

1200

Manifold Heaters

Description:

Also known as formed tubular heaters or flexible heaters, these heaters are mainly used for Hot Runner manifolds.

PHP manifold heaters are designed and manufactured with 40 years of experience, for superior performance and life expectancy to withstand high sheath temperature and provide the best combination of physical strength, high emissivity & good thermal conductivity to heat hot runner manifolds.

A superior grade of helical wound high temperature resistant NiCr alloy heating wire is swaged in Chrome Nickel Steel sheathed tubes. The insulation consists of superior grade of magnesium oxide (MgO). Threaded terminal post which gives a cold section of approx 40mm (min) are sealed with special sealing components to prevent the heater from moisture. These are then formed to shapes as required to press fit in the hotrunner manifold which dissipated even heat transfer to the hotrunner mould.

For manufacturing manifold tubular heaters it is necessary to provide an accurate dimensional sketch showing all centre distances, bending radius and path.

Application:

Hot Runner Manifolds

Features:

  • CE certified.
  • Available in Chrome Nickel Steel.
  • Available in Dia 8mm, 8.5mm, 6.5mm & Square Section 6mm x 6mm.
  • Sealed Edges to prevent from Moisture.
  • Superior Grade Magnesium Oxide Insulation.
  • Swaged for Good Electrical Insulation & Even Heat Transfer.

Length

300 -1550mm

400 - 2100mm

Maximum Current

12 A

15 A

Nominal Voltage

< 230V

< 400V

Wattage

±10%

±10%

Dielectric Strength

1.5 HV

1.5 HV

Insulation MΩ

>5Ω

>5Ω

Leakage Current

<0.5 mA

<0.5 mA

Minimum Unheated

30mm

35mm

Terminal Pins

M3 x .50mm/ Plain post

M4 x .70mm

Length Tolerances: ± 2%
Diameter Tolerance: ± 0.10mm

  

Manifold Heaters
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Flexible Mould Heater
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Flexible Mould Heater

Description:

Also known as Formed Tubular Heaters or Flexible heaters, these heaters are mainly used for Hot Runner manifolds.

PHP Manifold heaters are designed and manufactured with 40 years of experience, for superior performance and life expectancy to withstand high sheath temperature and provide the best combination of physical strength, high emissivity & good thermal conductivity to heat hot runner manifolds.

A superior grade of helical wound high temperature resistant NiCr alloy heating wire is swaged in Chrome Nickel Steel sheathed tubes. The insulation consists of superior grade of magnesium oxide (MgO). Threaded terminal post which gives a cold section of approx 40mm (min) are sealed with special sealing components to prevent the heater from moisture. These are then formed to shapes as required to press fit in the hotrunner manifold which dissipated even heat transfer to the hotrunner mould.

For manufacturing manifold tubular heaters it is necessary to provide an accurate dimensional sketch showing all centre distances, bending radius and path.

 Application:

 Hot Runner Manifolds:

 Features:

  • CE certified.
  • Available in Chrome Nickel Steel.
  •  Available in Dia 8mm, 8.5mm, 6.5mm & Square Section 6mm x 6mm.
  • Sealed Edges to prevent from Moisture.
  • Superior Grade Magnesium Oxide Insulation.
  • Swaged for Good Electrical Insulation & Even Heat Transfer. 

Technical Data:

Length

300 -1550mm

400 - 2100mm

Maximum Current

12 A

15 A

Nominal Voltage

< 230V

< 400V

Wattage

±10%

±10%

Dielectric Strength

1.5 HV

1.5 HV

Insulation MΩ

>5Ω

>5Ω

Leakage Current

<0.5 mA

<0.5 mA

Minimum Unheated

30mm

35mm

Terminal Pins

M3 x .50mm/ Plain post

M4 x .70mm

Length Tolerances: ± 2%
Diameter Tolerance: ± 0.10mm

 For more information please visit our website www.phpheat.com, www.heaters.in, www.heatermanufacturer.in, www.coilheaters.in

Contact us

Mr. Manish Shah (Director)
No. 11/12, Tankiwala Industrial Estate, Steel Made Compound, Marol Maroshi Road, Marol, Andheri East
Mumbai, Maharashtra - 400 059, India
Telephone:  +(91)-(22)-29200183/ 29200189

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